CLEAN ROOMS
Where critical levels of cleanliness must be maintained there Zero To Fab clean room pre-engineered modular system offers a cost-effective alternative to conventional constructional while providing durability and clean room performance.
Zero To Fab clean room modular’s are movable and re-locatable to provide years of usability and versatility, clean room wall systems interface with the cleanroom floor, ceiling and mechanical components to provide a clean workspace that maintains optimum airflow, pressure, temperature, humidity and cleanliness. Rooms can also be engineered to meet special size requirements.
We understand your needs. Our modular construction allows fast, easy installation as well as design flexibility to meet your changing needs without sacrificing quality.
PANELS
Features Removable & Re-locatable Cost-effective & alternative to conventional construction Built to drawing layout, minimal alteration required Fast and easy installation Pre fabricated cut out for utilities Totally flush concept. Highly corrosive resistance, durable |
Specification Panel thickness- 50MM/ 75MM/100MM/ 150MM Standard wall partitions are a composite construction of two skins pre-coated GI/ Pre-coated Aluminium/ SS/ Aluminium composite sheets. Insulation Put (40 kg/ M3 ), Rock wool Ceiling panel Single skin/ Double skin/ Walkable/ Non walkable |
DOORS
| FEATURES: Stainless steel, GI and Aluminium in MOC Epoxy painted / powder coated Flushed construction Strong, durable and maintenance free High density puf (40kg/m3 ) Stainless steel hardware. Inter locking Special clean room pin type hinges Spring operated wiper SS kick plate and push plate |
SPECIFICATION: Frame thickness 50/ 75MM Shutter thickness 40MM Height variable upto 2400MM Width variable upto 1200MM Single / double door with equal/ unequal shutters |
COVING
| FEATURES: Two piece snap system Smooth round, easy to clean Minimum radius, aesthetic look Extremely flushed to surface Removable and re-usable |
SPECIFICATION: 3 Way welded corner assembly Ceiling to wall and wall to wall covings Covings are available in aluminium / PVC |
LIGHT FIXTURES
| FEATURES: Easy maintenance Uniform light distribution Sealed housing will not allow contamination to enter room. Extruded aluminium door frame with coved edges Spring mounted bottom panels for easy operation |
SPECIFICATION: Body fabricated from CRCA, GI or stainless steel Toughened glass / Acrylic with non yellowing properties Available with CFL or FL Custom friendly sizes are also available Top maintainance / Bottom maintainance light fixtures |
PASS BOX
| FEATURES: Mechanical / electo magnetic interlocking Swing type door with view panels UV and florescent tubes Inbuilt covings in all corners Hour meter and maghnelic (dynamic pass box) Stiffener for rigidity of base Operator friendly controllers. |
SPECIFICATION: Available in static and dynamic versions Different sizes to suit costumer requirement Available in SS/ CRCA PU painted/ partition panel inbuilt |
LAMINAR AIR FLOW
| FEATURES: Class 100 working area Protective grills Low noise levels (below 65 db) Feather touch operating switches Magnahelic gauge, UV lights and florescent lights Caster wheels and levelling jacks Double glazed side panels Compact, mobile transportable design Gas/ Vacuum cocke and 5 amps 3 pin electrical socket |
SPECIFICATION: Available in vertical flow and horizontal flow version MOC: stainless steel, GI/ CRCA powder coated/ painted Ceiling suspended L.A.F for filling and packing line etc Different sizes, types as per your requirements |
DISPENSING BOOTH
| FEATURES: ISO 14633-1 class 5 (class 100) safe working zone Minipleated hepa filter of efficiency 99.99% for supply. Feather touch on-off switch. Drag shield to create air barrier at front side Internal SS pencil coving. All maintenance can be done from front side Dynamically balanced motor blower assembly Low vibration and low noise level (below 65 db) Suitable for filling, refilling, weighing and sampling of rawmaterials and compounds |
SPECIFICATION: MOC: SS-304, MS powder coated/ epoxy painted Flame proof models are available Standarad size available: 3’X2′, 4’X2′, 6’X2′, 4’X3′, 4’X4′,6’X3′, 6’X4′ as well as custom made sizes |
GARMENT STORAGE CUBICLE
| FEATURES: Mini pleat hepa filter of 99.999% efficiency for supply Sloping top prevents particle shedding and easy cleaning PU caster wheel for easy movement. Levelling jacks for height adjustment Glass double door Germicidal UV lamp with micro switch Hanger rod, shelves with adjustable fixing arrangement Standard motor blower assembly Magnahelic pressure gauge |
SPECIFICATION: M.O.C : SS 304/ CRCA powder coated Dynamic and static versions Available in various sizes and lengths as per your requirements |
AIR SHOWER
| FEATURES: Micro processor control system Factory pre-wired and tested Emergency panic switch. Modular design helps easy transporting and erection Hepa filtered air is 99.99% efficient on 0.3microns and recirculated for containment. Airflow Air velocity at nozzle is minimum 6000 fpm Flow adjustable nozzles Noise/ vibration free operation Shower duration 0-120 sec adjustable |
SPECIFICATION: Painted steel/ stainless steel construction Various size and door configurations Electrical supply 3phase, 440 V Fully/ partially glazed heavy duty doors |
HEPA & PRE-FILTERS
| FEATURES: Low initial pressure drop and high dust holding capacity Filters available, pocket/ bag type filters, pre filters (10 to 20 micron), fine filters and minipleat hepa filters.® High quality micro fiber glass paper. High quality micro fiber glass paper Polyurethane based sealant and neoprene rubber gasket Individually leak tested. Extruded aluminium casings. Large filtration area and long life As per all standard s and guide lines. |
SPECIFICATION: Casing construction Galvanized steel/ CRCA powdercoated/ Aluminium anodized/ SS 304 Flange type and box types are available Different size and thickness as per your requirement |
AIR HANDLING UNITS
| FEATURES: Rigid frame work Anodized aluinium profiles High density CFC free puf filled panels. Galvanized steel channel base Corrosion free insulated condensate drain pan Vibration-free noiseless performance Weather proof light, limit switch, view glass Thermal break profiles. Different stage filter sections Imported centrifugal fans Inbuilt covings |
SPECIFICATION: Floor mounted, double skin vertical, ceiling suspended ductable and special purpose AHU’s are available. 500 to 100,000 CFM capacity Inner panels made out of stainless steel/ Aluminium/ pre coated/ powder coated sheets. Single skin and ventilation units are available |
DUCTING
| FEATURES: We offer our clients an excellent quality range of GI air ducts Pre fabricated duct with MS angle flanges Available in different shapes and sizes. Ducts are resistant to corrosion and can withstand temperatureand pressure |
SPECIFICATION: GI/ Aluminium/ SS duct with rigid flanges Silicon/ solder/ full welded options Flexible ducts with all accessories Aluminium/ GI return air risers Volume control dampers in aluminium/ GI Thermocole withaluminium foil/ nitraile rubber insulation |
CLEAN ROOM VALIDATION AND TESTING
We undertake complete validation documentation of clean room and clean room equipments.
Particle counting.
DOP test.
Filter leak test
Air flow pattern
Laminar airflow certification.
Recovery test
Air changes
Air balancing/ pressure balancing
Temperature and humidity mapping
Light intensity testing